FAQ
Recycled fiber reduces fabric life by 30-50% compared to virgin fiber at the same machine speed.
Why:
- Higher ash content: 10-25% vs. 2-5% for virgin — ash is highly abrasive
- Contaminants: Stickies, plastics, and other debris accelerate wear
- Shorter fibers: Provide less mat cohesion, increasing fabric stress
Mitigation Strategies:
- PA (polyamide) yarns strategically placed in wear zones
- Higher shower pressure: 25-40 bar (vs. 15-25 for virgin fiber)
- SSB (Sheet Support Binder) construction for better wear distribution
- More frequent inspection and cleaning schedules
Technical Background
This answer is based on PAPTEX's expertise in Forming Fabric. PAPTEX provides engineered fabric solutions to 200+ paper mills worldwide.
Related Resources
Last updated: July 2026